Have you ever looked into the shoe manufacturing process? There are several steps from start to finish. Stay tuned as we go through each one!
Development
The development room is where the first part of the shoe manufacturing process begins. This is the point where our design team provides the technical file that gathers all the knowledge they have gained from their development and research.
Once there, the file is handed off to the pattern maker, who then draws the shoe directly onto the final shoe. Because of this design, we will have what we refer to as the “shoe standard”.
The shoe standard is a two-dimensional extension of the last figure that allows turning a two-dimensional drawing into a three-dimensional puzzle.
Raw material inventory room
In this section, every part in the technical file is organized and ready to use. The specific synthetic or fabric that will be used, as well as any metal, lace or soles that will be included. Our staff members perform quality checks on each individual item before passing them on to the production team.
cutting
After completing the necessary steps of sorting and checking the materials, they are moved to the cutting site in the next step. Cutting can be done with an automatic machine in Ahimsa or by the old manual method.
Both options are available. In this part, all the components that the patternmaker drew from the previous part were cut. After cutting, the pieces are sent to the skiing department, where they are given thicknesses that are consistent across the board. This happens after the parts are cut.
sewing
When these sections are sewn together, they meet to form the upper, which is the name given to the part of the shoe that is exposed to the elements.
We usually work in groups of three and in those groups we create the necessary pleats and add glue to hold the components together until sewing threads can be used to put them together.
Inventory of work in progress
In this step, which is between sewing and assembly, our team matches all the other materials sorted in the raw material inventory room with the finished upper and sole to go to the assembly step. shoe
Assembly
It’s a three-step process: first the upper is wrapped around the end, and then the last is prepared for the outsole to be attached to. An installation machine is responsible for this, as it performs a significant part of the operation automatically.
To stick these two together and maintain the design of the final base, the sole is installed and the tip of the toe is glued. After the second step, the sides of the shoe are closed and after the third step, the space around the heel is also closed. Both of these methods also involve the use of machinery for assistance.
Finishing
During the finishing process, we make sure the shoe is as beautiful as possible by doing the last few steps of the process. Carnauba wax is used in the upper of our shoes, which contains elements of vegetable leather.
This wax polishes the shoe, adds shine, makes it smoother and increases the durability of the material. After this step, the shoe is now ready for the outer sole to be attached.
Quality control and packaging
Finally, the shoe is ready for the packaging process. After the insoles and laces are attached, the shoes undergo a final quality check before being packed.
After ensuring all information is correct, our team will put the finishing touches on the box by including the shoe bag and a note signed by each member of our staff.
10 advantages of real leather shoes
If you’ve never worn a pair of leather shoes professionally, you’re not living up to your full potential. People who have jobs that require them to be on their feet for long periods of time or need shoes that provide more comfort and protection for their feet often wear leather shoes.
On the other hand, there are others who prefer not to buy leather goods because leather generally costs more than other synthetic materials.
It’s true that leather shoes tend to cost more, but that’s because there are so many benefits to wearing them. Here are some reasons why leather shoes are the best option to wear at work.
Reasons why buying leather shoes is always a good idea
Capacity to breathe
Did you know that leather lets air in and out? It’s not quite the same as breathing, but it does allow air to circulate through the material. Because leather is a porous material, it allows air to circulate around your feet, which both keeps them cool and prevents them from smelling bad.
Durability
Durability of leather shoes is one of the most prominent advantages of this material. Shoes made from natural leather have the potential to last longer than shoes made from synthetic materials.
If the shoes are made of high-quality leather, they can withstand the harsh conditions of the workplace and will last significantly longer. There are those who are put off by the idea of spending more money on leather shoes. But considering how much longer they’ll last, it’s an investment.
It is possible to save money by buying one pair of leather shoes instead of two pairs of synthetic shoes.
Impermeable to water
Leather that has been treated or waxed is more resistant to water and other liquids than untreated leather. When working outside or in the kitchen, you should wear shoes that are resistant to water to keep your feet dry and prevent external damage to the shoes.
This is very important if you want to avoid ruining your shoes. Leather shoes have the ability to keep toes dry from any liquid including puddles and spills.
Additional safety measures
Although leather shoes cannot offer the same level of protection as shoes with steel toes or composite toes, the flexibility of natural materials can provide additional defense against hot liquids and smaller falling objects.
If you work in harsh conditions, leather can help protect your feet from damage in the event of an accident or injury.
Better fit If you wear leather shoes, the material will stretch over time and conform to the contours of your foot. When you try on shoes made of plastic or other synthetic materials, you may find that they feel stiff against your feet and do not conform to the shape of your feet at all. You consider it a positive aspect, but in reality, it is not. Leather has the ability to mold to the line of your foot and provide more comfort and support for the feet. This is because no two people’s feet are exactly the same.
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